LOCTITE EA 9807

Harmonization Code : 5906100000 | Adhesive tape of a width not exceeding 20cm

LOCTITE EA 9807

Main features

  • Pourable Intermediate-Density Epoxy Syntactic
  • Room-Temperature or Heat Cure
  • 121 deg C Service Temperature

Product Description

LOCTITE® EA 9807 AERO is a two-part, intermediate-density structural epoxy syntactic potting compound for potting and edge-filling honeycomb assembly parts and repair areas. The purple mixed material has a pourable consistency and a 90-minute pot life for a 100 g mass at 25°C. It cures at room temperature or may be heat cured after a minimum 60-minute ambient gel period. The formulation combines flame-retardant characteristics, controlled exotherm and cured mechanical performance for aerospace honeycomb assembly applications. Its defined service temperature is 121°C (250°F), based on retaining 6.9 MPa (1,000 psi) lap shear strength under ASTM D1002.

Key features

  • Pourable syntactic epoxy: Supports controlled placement in potting and edge-fill areas.
  • Flexible cure options: Cures in 5 to 7 days at 25°C or may be heat cured after a minimum 60-minute ambient gel period.
  • High-temperature capability: Has a defined service temperature of 121°C (250°F) based on ASTM D1002 lap shear performance.

Applications / Suitable for

  • Potting honeycomb assembly parts
  • Honeycomb edge filling
  • Honeycomb assembly repair applications
Product Family

LOCTITE EA 9807

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

General Properties
ColorColor
Purple (Resin) / Amber (Epoxy) / Purple (Mixed)
DensityDensity
960 kg/m3
Mix RatioMix Ratio
100:29.6 (by weight)
Thermal Properties
Glass Transition Temperature (Tg)Glass Transition Temperature (Tg)
ASTM D7028 °C

Additional Information

Technical properties

As-supplied / before-processing properties

Typical properties of the separate components and mixed material before cure.

Property Value Method / condition
Components Two components Requires mixing
Appearance Resin: purple
Hardener: amber
Mixed: purple
As supplied and mixed
Mix ratio 100:29.6 Resin:hardener by weight
Resin density 0.82 g/cm³ Part A
Hardener density 0.96 g/cm³ Part B
Mixed density 0.85 g/mL Mixed material
Mixed viscosity 14,194 mPa·s (cP) Brookfield-RVT at 25°C; spindle 6, 20 rpm
Pot life 90 minutes 100 g mass at 25°C (77°F), in water bath; ASTM D2471
Recommended cure 5 days at 25°C (77°F)
90 minutes at 127°C (260°F)
60 minutes at 177°C (350°F)
Elevated-temperature cures require a minimum 60-minute ambient gel period before heat exposure

After-processing / final-state properties

Typical cured-material properties. Results depend on the stated cure schedule, specimen and test conditions.

Property Value Method / condition
Shore hardness 70 Shore D Cured 5 days at 25°C (77°F); approximately 6.35 mm (0.25 in) thick
Glass-transition temperature, Tg 67°C (153°F)
112°C (233°F)
107°C (225°F)
116°C (241°F)
ASTM D7028, dry E′; respectively cured 7 days at 25°C, 90 minutes at 127°C, 60 minutes at 177°C, and 14 days at 177°C
Coefficient of thermal expansion CTE 1: 52.9 µm/m·°C
CTE 2: 101.7 µm/m·°C
ASTM E831-05; cured 7 days at 25°C; CTE 1 before Tg and CTE 2 after Tg
Tensile lap shear strength 28.8 N/mm² (4,175 psi)
27.8 N/mm² (4,025 psi)
27.5 N/mm² (3,990 psi)
ASTM D1002 / EN 2243-1 at 25°C; 2024-T3 clad aluminum, phosphoric-acid anodized, 10 mil bondline; respectively cured 7 days at 25°C, 60 minutes at 177°C and 14 days at 177°C
Compression ultimate strength at 25°C 73.5 MPa (10.7 ksi)
86.2 MPa (12.5 ksi)
98.9 MPa (14.3 ksi)
ASTM D695 / ISO 604; respectively cured 7 days at 25°C, 60 minutes at 177°C and 14 days at 177°C
Service temperature 121°C (250°F) Defined as the temperature at which the adhesive retains 6.9 MPa (1,000 psi) under ASTM D1002

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