3M 425 ALUMINUM FOIL TAPE

Harmonization Code : 76072099 | Aluminium foil (whether or not printed or backed with paper, paperboard, plastics or similar backing materials) of a thickness (excluding any backing) not exceeding 0,2 mm

3M 425 ALUMINUM FOIL TAPE

Main features

  • Aluminum Backing with Acrylic Adhesive
  • Great for Sealing
  • Low Moisture Vapor Permeability

Product Description

3M™ Aluminum Foil Tape 425 is a pressure-sensitive aluminum foil tape designed for sealing, shielding, masking, heat reflection, and general-purpose industrial applications. It combines a dead-soft aluminum foil backing with a high-performance acrylic adhesive to provide excellent conformability, durability, and environmental resistance. The tape reflects heat and light, helps dissipate heat from surfaces, and provides reliable sealing and protection in indoor and outdoor environments, making it suitable for aerospace, transportation, appliance, HVAC, and general industrial applications.

Key features

  • Dead-soft aluminum foil backing: suitable for conforming to curved, irregular, and complex surfaces while maintaining reliable coverage and protection.
  • High-performance acrylic adhesive: suitable for providing durable adhesion to a variety of substrates in both indoor and outdoor environments.
  • Heat reflection and thermal management: suitable for reflecting radiant heat and light while supporting heat dissipation in demanding applications.
  • Moisture barrier performance: suitable for protecting surfaces, seams, and joints from moisture penetration and environmental exposure.
  • Environmental resistance: suitable for applications requiring resistance to UV exposure, weathering, chemicals, and temperature fluctuations.
  • Conformable construction: suitable for wrapping around contours, edges, and uneven surfaces where flexibility and surface contact are required.
  • Flame-resistant properties: suitable for applications requiring flame-resistant tape performance and compliance with industry requirements.
  • Versatile industrial performance: suitable for sealing, masking, patching, shielding, and general-purpose protection applications across multiple industries.

Applications

3M™ Aluminum Foil Tape 425 is suitable for industrial applications where heat reflection, environmental sealing, moisture protection, surface masking, and durable foil-backed performance are part of the application requirements.

  • Aircraft paint stripping maskant: suitable for protecting selected aircraft surfaces during paint stripping, refinishing, and maintenance operations.
  • Moisture barrier for appliances: suitable for sealing joints and components in refrigerators, freezers, and other white goods where moisture protection is required.
  • Heat reflection and dissipation: suitable for applications requiring radiant heat reflection, thermal shielding, and heat dissipation support.
  • Wire and cooling coil attachment: suitable for mechanically securing wires, tubing, and cooling coils in appliance and refrigeration assemblies.
  • Repair and maintenance applications: suitable for patching tears, covering surface damage, and extending the service life of trailers, aircraft, and metal structures.
  • Thin-gauge foil splicing: suitable for joining, repairing, and splicing aluminum and other thin metal foils during manufacturing processes.
  • General-purpose sealing and patching: suitable for indoor and outdoor holding, sealing, patching, masking, and surface protection applications.

Related resources

Product Family

3M 425

Catalog Product

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TDS, SDS & Technical Documents

Technical Specifications

General Properties
Adhesive LayerAdhesive Layer
Acrylic
Basis WeightBasis Weight
231 g/m2
ColorColor
Shiny Silver
Film ThicknessFilm Thickness
0.07 mm
Total ThicknessTotal Thickness
12 μm
Mechanical Properties
ElongationElongation
6 %

Additional Information

Aluminum foil tape with transparent acrylic adhesive

3M Aluminum Foil Tape 425

3M Aluminum Foil Tape 425 is a conformable aluminum foil tape designed for heat reflection, moisture sealing, masking, shielding, and general industrial applications. It features a dead-soft aluminum foil backing with a high-performance acrylic adhesive that provides reliable adhesion to a variety of substrates, including metals and other common industrial surfaces.

 0.12 mm total thickness  UL 746C (File E 122798) and 723  14C Long Term Temperature Resistance  Low MVTR  Class “L” low flammability rating

Note: Property values shown are typical and not intended for specification. Verify suitability under your geometry, dispense method, and cure profile.

3M™ Aluminum Foil Tape 425
Single-Sided Aluminum Foil Tape with Transparent Acrylic Adhesive

Key Features

  • Fast and easy to use
  • Flame resistant
  • Can be cetified to meet L-T-80C
  • Meets requirements of FAR 25.853
  • Very low moisture vapor transition rate, makes the tape ideal for sealant applications

Processing Summary

Clean: Most substrates should be cleaned with a 70/30 mixture of (IPA*)/Water prior to applying the tape. 
Apply: Firm application pressure develops better adhesive contact and helps improve bond strength. Typically, good surface contact can be attained by applying enough pressure to ensure that the tape experiences approximately 100 kPa (15 psi) of pressure. Best results will be obtained when the application is done above 32°F (0°C).
Wait: After application, the bond strength will gradually increase as the adhesive flows onto the surface (also referred to as“wet out”)
Typical Properties

Typical Physical Properties

Property Typical value Test method
Color Shiny Silver  
Adhesive Type Acrylic  
Approximate Weight 5.54 g/m/24 mm  
Adhesive Carrier Dead Soft Aluminum  
Total Tape Thickness 1.6 mm ASTM D3652
Backing Thickness 0.07 mm ASTM D3652
Water Vapor Transmission  0.77 g/m²/24 h ASTM D3833
180° Peel Adhesion 5.1 N/cm at 22 °C ASTM D3330
Elongation at Break 6 % ASTM D3759
Tensile Strength 49 N/cm ASTM D3759 
Long Term Temp Resistance 149 °C  
Minimum Long Term Temp Resistance -54 °C  
Industry Specifications UL 746C (File E 122798)
UL 723 Class “L” low flammability rating (File R 7311)
Can be certified to meet L-T-80C
FAR 25.853(a
 
Storage and handling (per technical data sheet)
Shelf life of each component is 24 months when stored at 16°C - 27°C and 40-60% relative humidity. The optimal storage conditions are  22°C (72°F) and 50% relative humidity.
Applications

Surface Preparation and Application Techniques

Proper surface preparation and application technique are critical to achieving the maximum bond strength, durability, and long-term performance of 3M VHB™ Tape 5962F across a wide range of industrial substrates and operating conditions.

Surface Preparation
Clean: Most substrates should be cleaned with a 70/30 mixture of (IPA*)/Water prior to applying.

Exceptions that may require additional surface preparation include:
• Heavy Oils: A degreaser or solvent-based cleaner may be required to remove heavy oil or grease from a surface and
should be followed by cleaning with IPA/water.
• Abrasion: Abrading a surface, followed by cleaning with IPA/water, can remove heavy dirt or oxidation and can
increase surface area to improve adhesion.
• Adhesion Promoters: Priming a surface can significantly improve initial and ultimate adhesion to many materials such
as plastics and paints.
• Porous surfaces: Most porous and fibered materials such as wood, particleboard, concrete, etc. need to be sealed to
provide a unified surface.
• Unique Materials: Special surface preparation may be needed for glass and glass-like materials, copper and copper
containing metals, and plastics or rubber that contain components that migrate (e.g. plasticizers).
Initial and Final Pressure Application:
Bond strength is dependent upon the amount of adhesive-to-surface contact developed. Firm application pressure develops better adhesive contact and helps improve bond strength. Typically, good surface contact can be attained by applying enough pressure to ensure that the tape experiences approximately 100 kPa (15 psi) of pressure. Either roller or platen pressure can be used. When bonding two rigid parts, additional final pressure is often required to ensure that the bond line experiences 100 kPa (15 psi).
Tape Application Temperature
The ideal tape application temperature range for is generally 21°C to 38°C (70°F to 100°F). Pressure-sensitive adhesives use viscous flow to achieve substrate contact area. 


*Note: Initial tape application to surfaces at temperatures below these suggested minimums is not suggested because the adhesive becomes too firm to adhere readily. Ideally, all substrates and tape should be conditioned above the minimum application temperature in covered, weatherproof conditions until it is verified the substrates are at or above the minimum temperature. Once properly applied, low-temperature holding is generally satisfactory. 
Product Performance

Bond Build Rate

After application, the bond strength will gradually increase as the adhesive flows onto to the surface (also referred to as “wet out”). The bond build rate will depend on both tape and substrate, but generally, at room temperature, approximately 50% of ultimate bond strength will be achieved after 20 minutes, 90% after 24 hours, and 100% after 72 hours. Adhesive flow is faster at higher temperatures and slower at lower temperatures. Ultimate bond strength can be accelerated (and in some cases bond strength can be increased) by exposure to elevated temperature (e.g. 66°C [150°F] for 1 hour). This can provide better adhesive wet out onto the substrates. Abrasion (~180 grit), or the use of primers/adhesion promoters, can also increase both bond strength as well as the bond build rate.

Next Steps

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